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Power cable

Cross-linked polyethylene insulated power cable has excellent thermomechanical properties, excellent electrical properties and chemical corrosion resistance. It also has the advantages of simple structure, light weight, and no limitation on laying height. It is a novel cable currently widely used in urban power grids, mines and factories.

Related Products

1. Products Introduction

    XLPE insulated power cables are superior in thermomechanical properties, electrical characteristics and chemical resistances.Theyare not only simple in construction and light in weight but also no limitation is required to the difference of levelin installation along theroute.This kind of up-to-date cables is widely used in electrical power nets in cities,mines and factories.

   The insulation of the cable-XLPE is manufactured badopting a chemical or physical process of cross-inking of the molecularstructure. During the processthe cross inkable insulation is transformed from its linear chainstructure into a three-dimensional networkstructure owing to this substantive transtormation,the thermomechanical propertiesofthe cable insulation are greatly improved while itssuperior electrical characteristics remain unchanged.

    The maximum permissible continuous conductor operating temperature of XLPE insulated power cables is 90'c,which is higher thanthat of paper,PVC,or PE insulated cables.The current ratings of the XLPE insulated cable further increase.

    All the main equipment for producing XLPE insulated cables with rated voltages up to and including 26/35kv were imported formadvanced countries TROESTER of Germany and DAvlS of UsA equipped with X-ray eccentricity gauges, conductor preheaters and partial discharge equipment.

     To meet the broad users needs. our company has successfully developed up-to-date flame-retardant type. ow smoke low halogentype. low smoke non-halogen type and watertight type XLPE insulated power cables. Cables of flame-retardant type. low smoke lowhalogen type,low smoke non-halogen type are suited for USB where emphasis is placed on special performanee of fame retardancysuch as high-rise buildings, hospitals, tunnels, power plants, petrochemical works, mines, etc; while the cables of watertight type are usedin the places where waterproof is strictlv realuired.

     The above products, having been tested, are in contormity with the regurements ot the standards ot GB/2/06.2-2u2u、GB/T18380-2020、GB/T17650-1998、GB/T17651-1998、EC60502-2:2005、EC60332-200、EC61034-1997 and 1EC60754-1994.

 

2.Standard complied with

GB/T12706.2-2020 Powercables with extruded insulation and their accesseries for rated voltages form 1kV(Um-1.2kvup to and including35kV(Um=40.5kV).

1EC60502-2:2005 Power cables with extruded insulation and their accessories for rated voltages form ikV up to 30kv.

 

3.Service performance

Operating temperature Max.Permissible continuous operating temperature of conductors shall nol exceed 90'C.

Short circuit temperature of conductor ax.Short circuit temperature shall not exceed 250'℃(Max.sustaining period:not exceeding 5sec.).

XLPE Insulated Power Cable production technical process

Copper rod—wiredrawing—intertwist—extrusion (innerscreen,insulation ,outer screen)—undersheathextrusion—cable forming—partial discharge andvoltage withstand test—copper tapewrapped shield—wrapping of steel
tape—sheath extrusion—Partial discharge andvoltage withstand test—ready product storing

Min.bending radius at laying

        lteam Single-core cable 3-core cable
Without armour With armour  Without armour With armour
Min .bending radius at laying 20D 15D 15D 12D
Min.bending radius near joint box and terminal box(bending carefully,e.g.dopting ofshaped slide) 15D 12D 12D 10D

Remark:D-Overall diameter of cable

Laying temperature:The laying temerature is not less than 0°C

The laying method and reference parameters used to calculate the current carrying capacity of the cable: Laying in air: ambient temperature 40°C Laying in soil: ambient temperature 25°C The thermal resistance coefficient of the soil is 1.0°C·m/W

Layout of cables Layout of single core cables: in parallel (Spacing side by side: lD D=overall diameter) Mulitcore cables: laid
individully

 

4.Constructed Profiles of the Products 

5.Type,description and main applications

Type Description Mainapplications
Cu AI
YJV YJL  Copper or aluminum core XLPE insulated PVCsheathed power cable  For laying indoor and outdoor, unable tobear extemal mechanical force but thetractive force during laying. Laying singlecore cable in magnetic duct is not permis.sible.
YJY YJLY copper or aluminum core XLPE insulatedpolyethylene sheathed power cable
YJV22 YJLV22 Copper or aluminum core XLPE insulated steeltape armored PVC sheathed power cable For laying underground, able to bearexternal mechanical force, but unable tobear large pulling force.
YJV23 YJLV23 Copper or aluminum core XLPE insulated steeltape armored polyethylene sheathed powercable
YJV32 YJLV32 Copper or aluminum core XLPE insulated thinsteel wire armored PVC sheathed power cable For laying underground along route withdifferent level, able to bear external mechani-cal force and moderate pulling force.
YJV33 YJLV33 Copper or aluminum core XLPE insulated thinsteel wire armored polyethylene sheathedpower cable
YJV42 YJLV42 Copper or aluminum core XLPE insulated thinsteel wire armored PVC sheathed power cable
YJV43 YJLV43 Copper or aluminum core XLPE insulated thinsteel wire armored polyethylene sheathedpower cable

Remark:Steel tape armoured si ngle-core cables are used only in D.C,power supply system. lf they are used in A.Cpower supply system aluminum wires or other types of armour are adopted.

 

6. Scope of cables

Type

Nnmber

of cores

Rated voltages (kV)
0.6/1 18/3 3.6/6

6/6

6/10

8.7/10

8.7/15

12/20 18/30 21/35 26/35
Nominal area of conductor(mm?)

YJV

YJLV

1 1.5-800 10-800  10-800 16-800 25-800 35-800 50-800 50-800 50-800
2 1.5-240 - - - -      -             -          -     -
3 1.5-500 10-500 10-630 16-630 25-630 35-630 50-500 50-400  50-300 
4 1.5-500 - - - - - - - -
5 1.5-500 - - - - - - - -

YJV

YJLV2222

1 16-800 10-800 10-800 16-800 25-800 35-800 50-800 50-800 50-800
2 2.5-240 - - - - - - - -
3 1.5-500 10-500 10-630 16-630 25-630 35-630 50-500 50-400 50-300
4 1.5-500 - - - - - - - -
5 1.5-500 - - - - - -   -

YJV

YJLV3232

1 16-800 10-800 10-800 16-800 25-800 35-800 50-800 50-800 50-800
2 2.5-240 - - - - - - - -
3 1.5-500 10-500 10-630 16-630 25-630 35-630 50-400 50-300 50-240
4 1.5-500 - - - - - - - -
5 1.5-500 - - - - - - - -

YJV

YJLV4242

1 - 10-800 10-800 16-800 25-800 35-800 50-800 50-800 50-800
2 - - - - - - - - -
3 - 10-500 10-630 16-630 25-630 35-630 50-400 50-300 50-240
4 - - - - - - - - -
5 - - - - - - - - -

Flame retardant XLPE insulated cables,watertight XLPE insulated cables,low smoke low halogen and low smoke non-halogen XLPE insulated cables are also available on request.

The type designation for flame retardant cables is classified depending on the performance of buming test on bundled cables,separatelyexpressed by addition of derivation-ZRA,-ZRB or -ZR. lf no classification of fame retardancy or just derivation-ZR is indicated by the user,the flame retardant requirement is undemtood to reach class C,e.g. ZR-YJV,,-8.7/10 3x400

For Watertight type XLPE insulated cables, the derivation code is FS,e.g. FS-YJV:2-8.7/10 3x240

For low smoke non-halogen type XLPE insulated cables, the derivation code is WD-YJY22-8.7/103x300

 

 

7. Product constructions and main technical parameters

0.6/1 kV Single-Core XLPE Insulated PvC Sheathed Power Cables

Core×

Cross

Section

(mm2

Nom
Insulation
Thidkness

    (mm)    

Hickness
of
Steel
Tape

(mm)

Tickness
of
Steel
Wire

(mm)

Nom.Sheath
Thickness
Dia.of Cable(By calculation) Cable Weight
(Approx)
Max.D.C.
Resistance of Conductor at
20℃
Current Rating(A)
(mm) (mm) (kg/km) (Ω/km) Direct in
Ground
Run in Air

YJV

YJLV

YJV22

YJLV22

YJV32

YJLV32

YJV

YJLV

YJV22

YJLV22

YJV32

YJLV32

YJV YJLV YJV22 YJLV22 YJV32 YJLV32  Cu AI Cu AI Cu AI
1×1.5 0.7 -    -    1.4 - - 6 - - - - - - - - - - - - -
1×2.5 0.7 - -  1.4      -    -  6  - - - - - - - -  -  - - - - -
1×4 0.7 - - 1.4 - - 7 -      -      - - -      -        -     - -    -      -    - - -
1×6 0.7 - - 1.4 - - 7 - - - - - - - - - - - - - -
1×10 0.7 - - 1.4 - - 8 - - - - - - - - - - - - - -
1×16 0.7 0.2 0.8 1.4 1.8 1.8 9 13 13 203 105 311 213 393 296 1.15 1.91 170 135 125 99
1×25 0.9 0.2 0.8 1.4 1.8 1.8 11 14 15 300 147 425 272 521 368 0.727 1.20 220 170 165 125
1×35 0.9 0.2 1.25 1.4 1.8 1.8 12 15 17 397 184 532 318 749 535 0.254 0.868 256 205 200 155
1×50 1.0 0.2 1.25 1.4 1.8 1.8 13 17 18 532 236 681 386 929 633 0.387 0.641 320 245 245 190
1×70 1.1 0.2 1.25 1.4 1.8 1.8 15 19 20 734 314 904 483 1188 767 0.288 0.443 395 305 305 240
1×95 1.1 0.2 1.25 1.5 1.8 1.8 17 20 22 988 406 1170 588 1482 900 1.193 0.320 475 370 375 290
1×120 1.2 0.2 1.6 1.5 1.8 1.8 19 22 24 1232 498 1425 692 1896 1163 0.153 0.253 545 420 435 340
1×150 1.4 0.2 1.6 1.6 1.8 1.8 21 24 26 1519 609 1724 814 2248 1339 0124 0.206 610 475 500 390
1×185 1.6 0.2 1.6 1.6 1.8 1.8 23 26 28 1880 747 2096 963 2659 1526 0.0991 0.164 695 540 580 450
1×240 1.7 0.2 1.6 1.7 1.8 1.9 26 28 31 2437 951 2670 1184 3306 1821 0.0754 0.125 810 630 685 636
1×300 1.8 0.2 1.6 1.8 1.9 2.0 28 31 34 3302 1162 3277 1417 3981 2121 0.0601 0.100 910 710 795 615
1×400 2.0 0.2 2.0 1.9 2.0 2.1 32 35 38 3872 1477 4158 1762 5206 2810 0.047 0.0778 1050 820 930 730
1×500 2.2 0.5 2.0 2.0 2.2 2.3 35 40 42 4920 1856 5647 2583 6446 3382 0.0366 0.0605 1190 940 1080 850
1×630 2.4 0.5 2.5 2.2 2.3 2.4 40 44 48 6306 2351 7116 3161 8431 4475 0.0283 0.0469 1350 1080 1250 1000
1×800 2.6 0.5 2.5 2.3 2.5 2.6 44 49 52 8008 - 8906 - 10352 - 0.0221 - 1520 - 1440 -
0.6/1kV Two-core XLPE Insulated PVC Sheathed Power Cables

Core×

Cross Section

(mm2

Nom.
Insulation
Thickness

(mm)

Hickness
of
Steel

Tape

(mm)

Tickness
of
Steel

Wire

(mm)

Nom.SheathThickness Dia.of Cable(By calculation) Cable Weight(Approx) Max.D.C.
Resistance of Conductor at
20℃
(mm) (mm) (kg/km) (Ω/km)

YJV

YJLV

YJV22

YJLV22

YJV32

YJLV32

YJV

YJLV

YJV22

YJLV22

YJV32

YJLV32

YJV YJLV YJV22 YJLV22 YJV32 YJLV32 Cu AI
2×1.5 0.7 -      -      1.8 - - 10 - - 107 92 - - - - 12.1 18.1
2×2.5 0.7  0.2 0.8 1.8   1.8  1.8 11 13 14 135 111 221 197 307 283  7.41    12.1
2×4 0.7 0.2 0.8 1.8 1.8 1.8 12 14     14      175         137 267  229     360   321 4.61

7.41

2×6 0.7 0.2 1.25 1.8 1.8 1.8 13 15 16 225 168 325    268 536  479     3.08 4.61
2×10 0.7 0.2 1.25 1.8 1.8 1.8 15 17 19 329 233 448 352 703 607 1.83 3.08
2×16 0.7 0.2 1.25 1.8 1.8 1.8 17 19 21 465 321 600 447 892 738 1.15 1.91
2×25 0.9 0.2 1.6 1.8 1.8 1.8 20 22 25 687 447 845 606 1331 1091 0.727 1.20
2×35 0.9 0.2 1.6 1.8 1.8 1.8 22 24 27 689 563 1072 737 1609 1275 0.524 0.868
2×50 1.0 0.2 1.6 1.8 1.8 1.9 25 27 30 1196 733 1394 931 2003 1540 0.387 0.641
2×70 1.1 0.2 1.6 1.8 1.9 2.0 29 31 34 1648 988 1886 1226 2603 1943 0.268 0.443
2×95 1.1 0.2 2.0 2.0 2.0 2.1 33 35 38 2204 1292 12471 1559 3542 2629 0.193 0.320
2×120 1.2 0.5 2.0 2.1 2.2 2.3 36 40 43 2743 1594 3451 2302 4244 3095 0.153 0.253
2×150 1.4 0.5 2.5 2.2 2.3 2.4 40 44 48 3384 1959 4164 2739 5480 4055 0.124 0.206
2×185 1.6 0.5 2.5 2.3 2.4 2.6 44 48 52 4182 2408 5039 3265 6453 4679 0.0991 0.164
2×240 1.7 0.5 2.5 2.5 2.6 2.7 50 54 58 5426 3099 6402 4076 8006 5679 0.0754 0.125
8.7/10kV、8.7/15kV Single core XLPE insulated power cable

Nominal
Cross
section

mm

Thickness

of
insulation

mm

Single core
YJV、YJLV、ZR-YJV、ZR-YJLV

YJV32、YJLV32、ZR-YJV32、ZR-YJLV32

YJV42、YJLV42、ZR-YJV42、ZR-YJLV42

Outer diam

mm

Approximate weight

Outer diam

mm

Approximate weight

Outer diam

mm

Approximate weight
CU AI CU AI CU AI
kg/km kg/km kg/km
25 4.5 23.1    740 585 30.1 1939 1784 34.9 3140 2986    
35 4.5 24.1 862 646 31.7 2107 1890 35.9 3348   3131
50 4.5 25.4 1039  729  33.2 2358 2048 37.4   3651 3341
70 4.5 27.1 1273 840 34.9 2671 2238 39.3 4048 3614
95 4.5 28.9 1561 973 37.7 3372 2748 40.9 4461 3873
120 4.5 30.3 1830 1087 39.3 3737 2294 42.5 4868 4125
150 4.5 32.1 2165 1236 40.9 4148 3220 44.1 5326 4398
185 4.5 33.7 2530 1385 42.7 4622 3477 45.9 5849 4704
240 4.5 36.1 3110 1624 44.9 5311 3825 48.1 6602 5116
300 4.5 38.5 3736 1879 48.8 6652 4795 50.5 7421 5564
400 4.5 43.1 4853 2377 53.4 8078 5602 55.1 8920 6444
500 4.5 47.0 5930 2835 52.3 9414 6319 59.0 10317 7222
630 4.5 50.6 7240 3341 60.9 10964 7065 62.6 11924 8024
800 4.5 54.1 8904 3944 64.4 12879 7919 66.1 13954 8994
1000 4.5 60.3 11008 4703 70.4 15431 8983 72.3 16507 10083
1200 4.5 64.2 12971 5424 74.3 17626 10001 76.2 18820 11156
8.7/10kV、8.7/15kV Three-core XLPE insulated power cable

Nominal

cross

section

mm

Thickness
of
insulation

mm

三芯
YJV、YJLV、ZR-YJV、ZR-YJLV YJV22、YJLV22、ZR-YJV22、ZR-YJLV22 YJV32、YJLV32、ZR-YJV32、ZR-YJLV32 YJV42、YJLV42、ZR-YJV42、ZR-YJLV42

Outer diam

mm

Approximate weight

Outer diam

mm

Approximate weight

Outer diam

mm

Approximate weight

Outer diam

mm

Approximate weight
  CU AI CU AI CU AI CU AI
kg/km kg/km kg/km kg/km
25 4.5 46.4 2361 1893 52.8 3360 3192 57.3 5840 5372 59.2 6775 6287
35 4.5 48.8 2772 2116 55.0 4109 3454 59.7 6404 5719 61.6 7296 6641
50 4.5 51.8 3357 2421 58.0 4771 3835 62.7 7213 6277 64.6 8122 7186
70 4.5 55.6 4131 2821 62.0 5671 4360 66.5 8218 6908 68.4 9247 7936
95 4.5 59.3 5036 3257 65.7 6672 4894 70.2 9352 7574 72.1 10500 8722 
120 4.5 62.5 5919 3672 68.9 7639 5393 73.4 10460 8214 75.3 11624 9378
150 4.5 66.4 6998 4190 72.6 8787 5979 77.3 11838 9030 79.0 13024 10216
185 4.5 70.0 8189 4726 77.2 10247 6784 81.9 13482 10019 83.8 14758 11295
240 4.5 75.1 10043 5551 82.3 13045 8553 87.2 14999 10508 88.7 16951 12459
300 4.5 80.1 12013 6397 87.5 15244 9626 91.5 17597 11934 93.9 19436 13820
400 4.5 85.3 14795 7402 93.5 17695 10343 96.8 21109 13756 103.0 22440 15160
500 4.5 93.0 18381 8950 101.2 21503 12072 107.0 24589 15304 110.0 25961 16874

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Our advantage

High transmission efficiency

Cables can efficiently transmit electrical energy and signals, providing stable power supply and communication transmission.

Strong anti-interference ability

The insulation layer of the cable can effectively isolate external electromagnetic interference and provide reliable signal transmission and power distribution.

Safe and reliable

The cables are professionally designed and manufactured, have good heat resistance, pressure resistance, and weather resistance, and can work safely and reliably under various environmental conditions.

Cost effective

Compared with other power transmission methods, such as aerial power transmission, cables have the advantages of small footprint and low line loss, saving resources and costs.

Flexible and diverse

Cables can be customized according to different needs, including the selection of conductor materials, insulation layer materials, number of cores, cross-sectional size and other parameters, and are suitable for different scenarios and applications.

Long life

High-quality cables are properly designed and manufactured to have a long service life, reducing maintenance and replacement costs.

Energy saving

Cables do not need to burn fuel when transmitting electrical energy, do not produce waste gas and environmental pollution, and meet the requirements of sustainable development.

High transmission efficiency

Cables can efficiently transmit electrical energy and signals, providing stable power supply and communication transmission.

Strong anti-interference ability

The insulation layer of the cable can effectively isolate external electromagnetic interference and provide reliable signal transmission and power distribution.

Safe and reliable

The cables are professionally designed and manufactured, have good heat resistance, pressure resistance, and weather resistance, and can work safely and reliably under various environmental conditions.

Cost effective

Compared with other power transmission methods, such as aerial power transmission, cables have the advantages of small footprint and low line loss, saving resources and costs.

Flexible and diverse

Cables can be customized according to different needs, including the selection of conductor materials, insulation layer materials, number of cores, cross-sectional size and other parameters, and are suitable for different scenarios and applications.

Long life

High-quality cables are properly designed and manufactured to have a long service life, reducing maintenance and replacement costs.

Energy saving

Cables do not need to burn fuel when transmitting electrical energy, do not produce waste gas and environmental pollution, and meet the requirements of sustainable development.

Cooperation Process

Understanding Requirements

Providing Custom Solutions

Providing Samples and Technical Support

Ordering and Production

Logistics and After-Sales Service

Looking forward to hearing from you!

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